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User Manual: 965-0520 Onan EGPxx EGHxx Portable Gensets Service manual (12-1995) Open the PDF directly:. Page Count: 161 Download Open PDF In Browser Caution: This document contains mixed page sizes (8.5 x 11 or 11 x 17), which may affect printing.
Please adjust your printer settings according to the size of each page you wish to print. Controls and Generators: Standard EGPAA, EGPAB, EGPAC, EGPAD; Pro EGHAM, EGHEM, EGHAA, EGHAB, EGHEB Printed in U.S.A. 965-0520 12-95 Safety Precautions Before operating the generator set, read the Operator’s Manual and become familiar with it and your equipment. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained. Many accidents are caused by failure to follow fundamental rules and precautions. The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or the equipment. ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH.
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This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage. Fuels, electrical equipment, batteries, exhaust gases and moving parts present potential hazards that could result in severe personal injury.
Take care in following these recommended procedures. FUEL AND FUMES ARE FLAMMABLE. Fire, explosion, and severe personal injury can result from improper practices. DO NOT fill fuel tanks with the engine running.
Fuel contact with hot engine or exhaust is a potential fire hazard. DO NOT SMOKE OR ALLOW AN OPEN FLAME near the generator set or fuel tank. DO NOT store or transport the generator set without first removing the fuel from the fuel tank. DO NOT SMOKE while servicing batteries. Lead acid batteries emit a highly explosive hydrogen gas that can be ignited by electrical arcing or by smoking.
EXHAUST GASES ARE DEADLY. Engine exhaust contains CARBON MONOXIDE, a dangerous gas that is potentially lethal. Avoid carbon monoxide inhalation by operating the generator set outdoors where exhaust gases can be discharged directly into the open air. MOVING PARTS CAN CAUSE SEVERE PERSONAL INJURY OR DEATH.
Before performing any maintenance on the generator set,. Keep hands away from moving parts. Do not wear loose clothing or jewelry while servicing any part of the generator set. Loose clothing and jewelry can become caught in moving parts. Jewelry can short out electrical contacts and cause shock or burning.
If you are serious about repairs or restoration, you need the service manual. Catipillar d4 workshop manual. It also includes a guide for ordering parts. It is written in the language of a mechanic and may include valuable detailed information such as specifications, torques, ranges, etc. It picks up where service manuals leave off. • Parts Manual (PTS) - The parts manual has exploded views of all parts on the machine, giving great detail on assembly and disassembly.
Make sure that fasteners on the generator set are secure. Tighten supports and clamps, keep guards in position over fans, drive belts, etc. Disconnect starting battery before removing protective shields or touching electrical equipment. Use rubber insulative mats placed on dry wood platforms over floors that are metal or concrete when around electrical equipment.
Onan E140h Parts
Do not wear damp clothing (particularly wet shoes) or allow skin surface to be damp when handling electrical equipment. Use extreme caution when working on electrical components. High voltages can cause injury or death.
DO NOT tamper with interlocks. Follow all applicable state and local electrical codes. Have all electrical installations performed by a qualified licensed electrician. Tag open switches to avoid accidental closure.
DO NOT CONNECT GENERATOR SET DIRECTLY TO ANY BUILDING ELECTRICAL SYSTEM. Hazardous voltages can flow from the generator set into the utility line. This creates a potential for electrocution or property damage. Connect only through an approved device and after building main switch is open. Consult an electrician in regard to emergency power use. GENERAL SAFETY PRECAUTIONS Do not operate the generator set in any type of enclosure that could allow exhaust gases to accumulate.
Direct exhaust gas away from areas where people are gathered and away from buildings or enclosures. Disconnect the spark plug wire (and the starting battery negative - cable on electric start sets) to prevent accidental starting. If adjustments must be made while the generator set is running, use extreme caution around hot manifolds and moving parts, etc. Have a fire extinguisher nearby. Maintain extinguisher properly and become familiar with its use. Extinguishers rated ABC by the NFPA are appropriate for all applications. Consult the local fire department for the correct type of extinguisher for various applications.
Benzene and lead, found in some gasoline, have been identified by some state and federal agencies as causing cancer or reproductive toxicity. When checking, draining or adding gasoline, take care not to ingest, breathe the fumes, or contact gasoline. Used engine oils have been identified by some state or federal agencies as causing cancer or reproductive toxicity. When checking or changing engine oil, take care not to ingest, breathe the fumes, or contact used oil. Remove all unnecessary grease and oil from the unit. Accumulated grease and oil can cause over heating and engine damage, and present a potential fire hazard.
DO NOT store anything on the generator set such as oil cans, oily rags, chains, wooden blocks, etc. A fire could result or operation could be adversely affected. Keep the generator set clean and dry at all times. Do not work on this equipment when mentally or physically fatigued, or after consuming any alcohol or drug that makes the operation of equipment unsafe.
Redistribution or publication of this document, KP−7 by any means, is strictly prohibited. Table of Contents SECTION TITLE PAGE SAFETY PRECAUTIONS. Inside Front Cover 1 INTRODUCTION. 1-1 Introduction. 1-1 Model Identification. 1-1 2 SPECIFICATIONS.
2-1 Standard Series Generator Sets. 2-1 Pro Series Generator Sets. 2-3 3 DIMENSIONS AND CLEARANCES. 3-1 Pro Series Gensets 4.0 kW and Lower (GH170, GH280 engines). 3-1 Pro Series Gensets 5.0 and 6.0 kW (Elite E140H engine). 3-7 4 TORQUE SPECIFICATIONS.
GH170, GH280 Engine Torque Specifications. Elite E140H Engine Torque Specifications. Generator Torque Specifications. General Use Torque Specifications. 4-1 4-1 4-2 4-3 4-3 5 PREPARING TO SERVICE. Special Tools.
Safety Considerations. 5-1 5-1 5-1 5-1 6 ENGINE - PRIMARY SYSTEMS.
6-1 Introduction. 6-1 Troubleshooting Engine Primary Systems. 6-2 Exhaust System. 6-6 Cooling System.
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6-8 Ignition System. 6-9 Crankcase Ventilation System. 6-12 Governor/Throttle Adjustments. 6-12 Fuel System. 6-16 Recoil and Electric Starting Systems. 6-21 Lubrication System.
6-30 7 CONTROL. Standard Series Gensets. Control Panel (Pro Series Gensets). Control Operation. Control Troubleshooting. Control Tests.
I 7-1 7-1 7-1 7-1 7-1 7-2 7-5 Redistribution or publication of this document, by any means, is strictly prohibited. SECTION TITLE PAGE 8 GENERATOR. 8-1 Generators Using Automatic Voltage Regulators. 8-1 Generators Using Capacitor Voltage Regulators. 8-7 Generator Troubleshooting. 8-9 Generator Service. 8-14 Generator Testing for Models with Automatic Voltage Regulators.
8-16 Generator Testing for Models with Capacitor Voltage Regulation. 8-18 9 ENGINE BLOCK ASSEMBLY (GH170, GH280) Introduction. 9-1 Engine Disassembly.
9-1 Inspection of Engine Parts. 9-8 Valve System. 9-15 Overhead Valve Inspection and Service. 9-16 Compression Release System. 9-18 10 SERVICE CHECKLIST.
10-1 General. 10-1 Lubrication. 10-1 Wiring. 10-1 Initial Start Adjustments. 10-1 Output Check.
10-1 Exhaust System. 10-1 11 WIRING DIAGRAMS.
Onan Elite 140 Engine Specs
11-1 ii Redistribution or publication of this document, by any means, is strictly prohibited. Introduction Briggs and Stratton engines (all Standard series gensets) should be serviced/repaired by authorized Briggs and Stratton service personnel. INTRODUCTION This manual contains service information on the control and generator of the Onan Standard and Pro series portable generator sets. Subjects include: Overhaul of Onan Elite engines (Pro 5.0 kW, 6.0 kW) is covered in Onan publication 965-0758 (Elite E125H, E140H Engine Service Manual). Generator troubleshooting and disassem- Read all service procedures completely before beginning any repair work and observe all cautions and warnings. It is extremely important that the generator set be operated in compliance with all applicable state, local, U.S.
B777 flight attendant manual. This Continental Airlines Flight Manual contains all the approved Airplane. Flight Manual. B777: AMT Taxi Checklist. AMT Towing Checklist.
Forest Service and EPA codes or restrictions. Improper service can result in an unsafe condition that could result in severe personal injury, death, and/or equipment damage. Bly. Control troubleshooting and disassembly.
Genset and control repair and adjustments. Engine teardown and overhaul (Pro series 2.0 kW, 3.5 kW, 4.0 kW only) Specifications are listed for all generator sets.
Dimensions, clearances and torque specs are listed for all Pro series generator sets. MODEL IDENTIFICATION Schematic/wiring diagrams are included for all Standard and Pro series generator sets. When obtaining parts, provide the model and serial numbers from the genset nameplate (Figure 1-1). GENSET IDENTIFICATION 1-1 Redistribution or publication of this document, by any means, is strictly prohibited. SPARK PLUG COVER: SEE ENGINE MANUAL FOR EXACT LOCATION FUEL FILL STANDARD SERIES: 1.7 KW, 2.5 KW GENSETS (60 HZ) OIL FILL RECOIL STARTER (AT END OF SET) AIR FILTER RECEPTACLES AND CIRCUIT BREAKERS ON END OF GENERATOR (SEE FIGURE 1-3) MUFFLER GENERATOR COOLING AIR DISCHARGE OIL FILL, SPARK PLUG COVER: SEE ENGINE MANUAL FOR EXACT LOCATION FUEL FILL STANDARD SERIES: 4.0 KW, 5.0 KW GENSETS (60 HZ); ALL 50 HZ GENSETS AIR FILTER MUFFLER RECOIL STARTER (AT END OF SET) RECEPTACLES AND CIRCUIT BREAKERS ON PANEL MOUNTED ON FRAME (SEE FIGURE 1-3) GENERATOR COOLING AIR DISCHARGE FIGURE 1-2. STANDARD SERIES GENERATOR SETS 1-2 Redistribution or publication of this document, by any means, is strictly prohibited. 1-3 Redistribution or publication of this document, by any means, is strictly prohibited.
FUEL FILL PRO SERIES: 2.0 KW, 2.5 KW, 3.5 KW, 4.0 KW GENERATOR SETS RECEPTACLE/ CONTROL PANEL (SEE FIGURE 1-5) RECOIL STARTER OIL FILL & DIPSTICK FUEL FILL PRO SERIES: 5.0 KW, 6.0 KW GENERATOR SETS RECEPTACLE/ CONTROL PANEL (SEE FIGURE 1-5) RECOIL STARTER ELECTRIC STARTER OIL FILL & DIPSTICK BATTERY TRAY FIGURE 1-4. PRO SERIES GENERATOR SETS 1-4 Redistribution or publication of this document, by any means, is strictly prohibited.
START/ON/STOP SWITCH IDLEMATIC SWITCH (OPTIONAL) DC BREAKER RESET SWITCH AC VOLTMETER DC RECEPTACLE (PLUG WITH JUMPER CLIPS INCLUDED WITH GENSET) AC BREAKER RESET SWITCHES FULL POWER SWITCH EARTH GROUND LUG AC RECEPTACLE (120/240 VAC) AC RECEPTACLES (120 VAC) FACEPLATE WITH AC RECEPTACLES (60 HZ GENSETS) ES1961-1 FACEPLATE WITH COVERED AC RECEPTACLES (50 HZ GENSETS) FIGURE 1-5. PRO SERIES CONTROL/OUTPUT PANELS 1-5 Redistribution or publication of this document, by any means, is strictly prohibited. E (GROUND SOCKET) N (120 VAC TO GROUND) N (NEUTRAL SOCKET) L (120 VAC TO GROUND) L (120 VAC TO GROUND) UK INDUSTRIAL RECEPTACLE (YELLOW - 16 AMP, 110/130V) UK RESIDENTIAL RECEPTACLE (GREY - 13 AMP, 220/240V) N (120 VAC TO GROUND) E (GROUND SOCKET) L (120 VAC TO GROUND) GROUND CONNECTION E (GROUND SOCKET) L (120 VAC TO GROUND) N (120 VAC TO GROUND) GROUND CONNECTION GERMAN RESIDENTIAL RECEPTACLE (GREY - 16 AMP, 220V) EUROPEAN INDUSTRIAL RECEPTACLE (BLUE - 16 AMP, 220/240V) E (GROUND PIN) N (120 VAC TO GROUND) L (120 VAC TO GROUND) FRENCH RESIDENTIAL RECEPTACLE (GREY - 16 AMP, 220V) FIGURE 1-6. RECEPTACLE VARIATIONS, 50 HZ GENERATOR SETS 1-6 Redistribution or publication of this document, by any means, is strictly prohibited.
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